A winding machine refers to a device that winds a wire-like object onto a specific workpiece, usually used for copper wire winding. Most electrical products need to be wound with enameled copper wire (referred to as enameled wire) to make inductance coils, which can be done with a winding machine. The wires wound by the commonly used winding machines are mostly enameled copper wires (winding inductance coils of electronic and electrical products), enameled aluminum wires, textile wires (yarn frays and coils for winding textile machines), and windings. Electric heating wires and solder wires, wires, cables, etc. for making electric heating appliances.

There are many types of winding machines, which can be divided into general-purpose and special-purpose types according to their uses; the working principle is that the winding machine can be combined into a high Equipment with a degree of automation.

Usually, it can automatically arrange the wire, wrap the head, break the wire, twist the wire, and load and unload. The operator only needs to ensure sufficient raw materials, and can ensure continuous production when there is no workpiece or copper wire in time. Usually, the number of axes is high to achieve high-efficiency production. Machines that are sufficiently automated can handle the requirements of a single employee tending multiple pieces of equipment at the same time.

Classification:

Fully automatic:

Pioneered by Japan, this model was developed to meet the ever-increasing demands for labor and product quality. It can be combined into a device with a high degree of automation through motors, electric components, pneumatic components, transmissions, sensors, control systems, etc. Usually, it can automatically arrange the wire, wrap the head, break the wire, twist the wire, and load and unload.

Operators only need to ensure sufficient raw materials, and timely replacement can ensure continuous production when there are no workpieces or copper wires. Usually, the number of axes is high to achieve high-efficiency production. Machines that are sufficiently automated can handle the requirements of a single employee tending multiple pieces of equipment at the same time.

Advantages: Operators can work directly without training, high production efficiency, uniform product quality, and can work for a long time without interruption.

Disadvantages: The price is higher than that of semi-automatic equipment. It takes a long time to run to recover the cost and generate benefits. Special technicians are required to ensure the operation of the equipment. The maintenance of faults is more complicated, and it is difficult to replace the product type. Suitable for mass production of a single mature product.

Semi-automatic:

It is the most widely used winding machine in China. It can only realize automatic wiring, and all the remaining operations need to be completed by the operator. Usually the number of axes is small to match the operation time of the operator, and it is convenient to replace different molds to produce different products.

Advantages: The price is cheap, some processes that cannot be completed by machinery can be completed manually, the deviation of the equipment can be adjusted and compensated by the operator, and the replacement of products is convenient.

Disadvantages: There are many labors to be equipped, and the employees need certain training, which is limited by the operator's operating proficiency. It is suitable for low-cost production, new product production, and small batch production of various types.